Singapore MES Solution

First introduction of production intelligence solution ‘PILOT Suite’ in the context of the global partnership has introduced the production intelligence solution PILOT Suite for Symrise AG at the site in Singapore AG the FELTEN group. Serrig, 19.04.2010 – the FELTEN group has for Symrise AG at the site in Singapore AG production intelligence solution PILOT Suite “introduced.” Symrise is one of the four largest manufacturers of these products as a provider of fragrances and flavours and cosmetic ingredients-international. Symrise is represented in more than 35 countries. The FELTEN Group had already supports continuously as a specialist in the process industry Symrise in previous years with solutions to improve efficiency in production management. This cooperation continued systematically through a 2009 worldwide framework agreement on the introduction of MES systems. The benefits of already realized solutions and above all the culture of collaboration in the past very fertile proved”, explained Dr. Ludwig Wayne Jackson, supply chain Director F & N compounding EMEA at Symrise liquid. Therefore, it was for us.

a logical step to take advantage of these positive experiences also for more of our international production sites” As the first site of Symrise, Singapore has gone on time live. There were the production after a short implementation time intelligence solutions PILOT MES “and PILOT WDS” productive go. Following features include the solutions for Symrise: order management: the transmission, processing, and control of production orders. The orders are imported from the ERP system, and then processed in the MES. All feedback from material transactions are reported directly back to the ERP. Segmentation: It is an assignment of partial orders to a piece of equipment that is best suited for this task, and they can work most effectively. Production control: It organizes and controls the production orders.

Each Production step is documented, so that a trouble-free batch traceability is possible. Positioniersysteme & dosing system: PILOT WDS “controls the weighing systems, as well as the liquid components of metering systems.” While several production orders can be processed parallel. Equipment handling: With the help of the bar code, the operator has complete control over all containers, tanks, pallets and other production-related equipment, because all actions of the respective unit are recorded. Batch record: The batch record is the summary and documentation of all results of production, ranging from the collection of all weighed or dosed components to the collection of all used utensils and containers. The implementation of a special reporting interface belonged also to the specifics of this project. She designed system-open and allows the user itself along to his report data with any tool. The PILOT Suite “and whose products are based on a JBOSS application in connection” with an Oracle database, where the user interface with Web 2.0 technology has been implemented. Currently, the system at Symrise about 50 users is used. Since the expansion of other locations pending, is to assume that PILOT MES “and PILOT WDS” later worldwide to be used by more than 500 users. FELTEN group: The FELTEN group is an international operating software and consulting company, the solutions to optimise processes for all production areas and according to international quality standards of GMP and FDA (21CFR part 11) developed. Clients include Beiersdorf, Boehringer Ingelheim, Symrise, Sensient, Texas instruments, etc. FELTEN has become the first supplier the holistic and process-oriented production intelligence approach. The company is present except in German-speaking Europe in the United Kingdom and France.

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